Category: PVC injection quills

PTFE, PVDF, PP, PFA and other materials used for chemical injection quills (manufactured in India) when used with corrosive fluids

PTFE, PVDF, PFA, PP, PVC, and other materials could also be used, depending on the type of corrosive fluid and the process. They are chosen based on how well they resist chemicals, how well they handle heat and cold, and how strong they are.

Advantages of PTFE bodied chemical injection quills manufactured in India

PTFE, also known as Teflon, is a type of plastic that is highly resistant to chemical reactions and can be used in chemical injection quills for corrosive fluids. The advantages of PTFE include:

  • Chemical resistance: PTFE is highly resistant to a wide range of chemicals, including acids, bases, and organic solvents, making it an ideal choice for use in chemical injection quills for corrosive fluids.
  • High temperature resistance: PTFE can withstand high temperatures, making it suitable for use in chemical injection quills for corrosive fluids that are exposed to high temperatures during the process.
  • Low friction: PTFE has a low coefficient of friction, which means that it is a good material for parts that need to move smoothly against other surfaces. This can be beneficial in the design of the chemical injection quills to ensure the smooth flow of the corrosive fluids.
  • Non-stick properties: PTFE has non-stick properties, which means that it does not adhere to other surfaces easily. This can be useful in chemical injection quills for corrosive fluids as it can help to prevent build-up of materials on the surface of the quill.
  • Low thermal expansion: PTFE has a low thermal expansion rate, which means that it does not change size significantly when exposed to changes in temperature. This makes it more stable and less prone to leaks when used in chemical injection quills for corrosive fluids.
  • Low cost: PTFE is relatively less expensive than other materials such as titanium and Hastelloy.

It’s worth noting that PTFE has a relatively low mechanical strength and also it is not recommend for high-pressure applications. However, in cases where chemical resistance is crucial and cost is a concern, PTFE can be an excellent option for chemical injection quills for corrosive fluids.

Advantages of PVDF bodied chemical injection quills manufactured in India

PVDF, or polyvinylidene fluoride, is a type of thermoplastic that is highly resistant to chemical reactions and can be used in chemical injection quills for corrosive fluids. The advantages of PVDF include:

  • Chemical resistance: PVDF is highly resistant to a wide range of chemicals, including acids, bases, and organic solvents, making it an ideal choice for use in chemical injection quills for corrosive fluids. It also has good resistance to chlorine, hydrogen peroxide, and other oxidizing agents.
  • High temperature resistance: PVDF can withstand high temperatures, making it suitable for use in chemical injection quills for corrosive fluids that are exposed to high temperatures during the process.
  • High mechanical strength: PVDF has high mechanical strength and can be used in high-pressure applications.
  • UV resistance: PVDF has good resistance to UV radiation making it suitable for outdoor applications.
  • Low thermal expansion: PVDF has a low thermal expansion rate, which means that it does not change size significantly when exposed to changes in temperature. This makes it more stable and less prone to leaks when used in chemical injection quills for corrosive fluids.
  • Good electrical insulation: PVDF is a good electrical insulator, which can be beneficial in certain applications where electrical insulation is required.
  • Low cost: PVDF is relatively less expensive than other materials such as titanium and Hastelloy

It’s worth noting that PVDF is not recommended for certain types of organic solvents and also it is sensitive to stress cracking when exposed to certain chemicals at high temperatures. However, for applications that require high chemical resistance and high-pressure handling, PVDF is a good option for chemical injection quills for corrosive fluids.

Advantages of PFA bodied chemical injection quills manufactured in India

PFA, or perfluoroalkoxy, is a type of thermoplastic that is highly resistant to chemical reactions and can be used in chemical injection quills for corrosive fluids. The advantages of PFA include:

  • Chemical resistance: PFA is highly resistant to a wide range of chemicals, including acids, bases, and organic solvents, making it an ideal choice for use in chemical injection quills for corrosive fluids. It has excellent resistance to strong acids, bases, and organic solvents.
  • High temperature resistance: PFA can withstand high temperatures, making it suitable for use in chemical injection quills for corrosive fluids that are exposed to high temperatures during the process.
  • High mechanical strength: PFA has high mechanical strength and can be used in high-pressure applications.
  • Low thermal expansion: PFA has a low thermal expansion rate, which means that it does not change size significantly when exposed to changes in temperature. This makes it more stable and less prone to leaks when used in chemical injection quills for corrosive fluids.
  • Good electrical insulation: PFA is a good electrical insulator, which can be beneficial in certain applications where electrical insulation is required.
  • Low coefficient of friction: PFA has a low coefficient of friction, which means that it is a good material for parts that need to move smoothly against other surfaces. This can be beneficial in the design of the chemical injection quills to ensure the smooth flow of the corrosive fluids.
  • Good thermal stability: PFA has good thermal stability, meaning that it maintains its properties even when exposed to high temperatures for an extended period of time.

It’s worth noting that PFA is relatively expensive than other materials such as PVC, PTFE, and PVDF. However, for applications that require high chemical resistance and high-pressure handling, PFA is a good option for chemical injection quills for corrosive fluids.

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Crystal Industrial Syndicate Pvt Ltd.
Telephone : +91-22-27563850 |
Telefax : +91-22-67939439
sales@crystalindustrial.in

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Advantages of PP bodied chemical injection quills manufactured in India

PP, or polypropylene, is a type of thermoplastic that is often used in chemical injection quills for corrosive fluids due to its chemical resistance properties. The advantages of PP include:

  • Chemical resistance: PP is resistant to a wide range of chemicals, including acids, bases, and organic solvents, making it an ideal choice for use in chemical injection quills for corrosive fluids. It is particularly resistant to strong acids and bases.
  • High temperature resistance: PP can withstand high temperatures, making it suitable for use in chemical injection quills for corrosive fluids that are exposed to high temperatures during the process.
  • High mechanical strength: PP has high mechanical strength and can be used in high-pressure applications.
  • Low thermal expansion: PP has a low thermal expansion rate, which means that it does not change size significantly when exposed to changes in temperature. This makes it more stable and less prone to leaks when used in chemical injection quills for corrosive fluids.
  • Good electrical insulation: PP is a good electrical insulator, which can be beneficial in certain applications where electrical insulation is required.
  • Low coefficient of friction: PP has a low coefficient of friction, which means that it is a good material for parts that need to move smoothly against other surfaces. This can be beneficial in the design of the chemical injection quills to ensure the smooth flow of the corrosive fluids.
  • Low cost: PP is relatively less expensive than other materials such as PTFE and PVDF

It’s worth noting that PP is not recommended for use in certain applications, particularly in strong oxidizing agents, and also in high-temperature applications where the chemical resistance of PP may be diminished. However, for applications that require chemical resistance and high-pressure handling, PP is a good option for chemical injection quills for corrosive fluids.

Advantages of PVC bodied chemical injection quills manufactured in India

PVC, or polyvinyl chloride, is a type of thermoplastic that is often used in chemical injection quills for corrosive fluids due to its chemical resistance properties and low cost. The advantages of PVC include:

  • Chemical resistance: PVC is resistant to a wide range of chemicals, including acids, bases, and organic solvents, making it an ideal choice for use in chemical injection quills for corrosive fluids. It has good resistance to strong acids and bases.
  • Low cost: PVC is relatively less expensive than other materials such as PTFE, PFA and PVDF, making it a cost-effective option for chemical injection quills.
  • High mechanical strength: PVC has high mechanical strength and can be used in high-pressure applications.
  • Low thermal expansion: PVC has a low thermal expansion rate, which means that it does not change size significantly when exposed to changes in temperature. This makes it more stable and less prone to leaks when used in chemical injection quills for corrosive fluids.
  • Good electrical insulation: PVC is a good electrical insulator, which can be beneficial in certain applications where electrical insulation is required.
  • Low coefficient of friction: PVC has a low coefficient of friction, which means that it is a good material for parts that need to move smoothly against other surfaces. This can be beneficial in the design of the chemical injection quills to ensure the smooth flow of the corrosive fluids.

It’s worth noting that PVC is not recommended for use in certain applications, particularly in strong oxidizing agents, and also in high-temperature applications where the chemical resistance of PVC may be diminished. PVC is also not recommended for use in certain high-pressure applications, where PVC’s mechanical strength may be insufficient. However, for applications that require chemical resistance and high-pressure handling, PVC is a cost-effective option for chemical injection quills for corrosive fluids.

Crystal Industrial Syndicate from India, manufactures a variety of custom injection quills for a range of industrial processes. Our world-class chemical injection quills are manufactured in India comply with the world’s most stringent certifications. We have clients the world, from Europe and North America to Africa and the Middle East. Please contact us for details about how we can meet your injection quills requirements. Contact us

Copyright © 2023 by Crystal Industrial Syndicate Pvt Ltd. All rights reserved. www.crystalindustrial.in

PVC injection quills manufactured in India. Advantages and disadvantages.

Purpose of PVC injection quills

PVC injection quills are a type of chemical injection system that are used to introduce chemicals or other liquids into industrial processes. They are typically inserted into PVC pipes, and the chemicals are delivered through the quill’s outlet. The purpose of PVC injection quills is to precisely control the amount and timing of chemical delivery, which is important for maintaining the efficiency and effectiveness of the process. This can include tasks such as pH control, corrosion inhibition, and scale and deposit prevention. PVC injection quills are a cost-effective and durable solution for chemical injection in industrial settings.

Advantages of PVC injection quills

A. Ease of installation

PVC injection quills are considered easier to install than other types of chemical injection systems because of several factors:

  1. Size and shape: PVC injection quills are typically small and cylindrical in shape, which makes them easy to insert into PVC pipes. They don’t require any special equipment or tools for installation.
  2. Flexibility: PVC injection quills are made of PVC, which is a flexible material that can bend and conform to the shape of the pipe. This makes it easier to insert the quill into the pipe, even in tight spaces or hard-to-reach areas.
  3. Connections: PVC injection quills typically have simple connections, such as adhesive or clamps, which make them easy to install and secure in place.
  4. Low maintenance: PVC injection quills are easy to maintain, you can clean and flush the pipe and quill regularly, which makes them a good option for long-term use.

Overall, PVC injection quills are considered a simple, straightforward, and cost-effective solution for chemical injection in industrial settings, due to the ease of installation and maintenance, as well as their durability and flexibility.

B. Low cost

PVC injection quills are typically lower in cost than other types of injection quills for several reasons:

  1. Material: PVC is a relatively inexpensive plastic material that is widely available and easy to work with. This makes PVC injection quills less expensive to produce than other types of injection quills made from more costly materials such as stainless steel or other metals.
  2. Manufacturing: PVC injection quills are simple and easy to manufacture which reduces the cost of production. They do not require specialized equipment or tooling to produce, making them less expensive than other types of injection quills that may require more advanced manufacturing techniques.
  3. Maintenance and replacement: PVC injection quills are relatively easy to maintain, you can clean and flush the pipe and quill regularly, which reduces the cost of maintenance compared to other types of injection quills that may require more specialized maintenance or replacement.
  4. Installation: PVC injection quills are also easy to install, which reduces labor costs. This can be especially beneficial for large-scale projects where many injection quills are needed.

All these factors make PVC injection quills a cost-effective solution for chemical injection in industrial settings, as compared to other types of injection quills.

C. Durability

PVC injection quills are considered more durable than other types of injection quills for several reasons:

  1. Material: PVC is a strong and durable plastic material that can withstand a wide range of temperatures, pressures, and chemicals. PVC injection quills are less likely to crack, corrode, or degrade over time than other types of injection quills made from more fragile materials such as metal.
  2. Corrosion resistance: PVC is a type of plastic that is resistant to corrosion, PVC injection quills are not affected by the chemical environment it is exposed to, unlike other types of injection quills which can corrode, degrade or rust over time.
  3. Chemical resistance: PVC injection quills are also chemically resistant and can withstand exposure to many chemicals and acids, which can extend the life of the quill and reduce the need for frequent replacement.
  4. Low maintenance: PVC injection quills are easy to maintain, you can clean and flush the pipe and quill regularly, which reduce the chance of corrosion, clogging and other types of damage which can extend the life of the quill.

All these factors make PVC injection quills a durable solution for chemical injection in industrial settings, as compared to other types of injection quills.

D. Corrosion resistance

PVC injection quills are considered more corrosion resistant than other types of injection quills because PVC is a type of plastic that is naturally resistant to corrosion. PVC injection quills are not affected by the chemical environment they are exposed to, unlike other types of injection quills made from materials such as metal which can corrode over time.

  1. PVC is an excellent insulator and does not conduct electricity, so it is not affected by electrical currents that can cause corrosion in metals.
  2. PVC does not react with most chemicals, acids, and bases, which makes it suitable for use in a wide range of industrial processes.
  3. PVC is resistant to UV light and weathering, which means that it does not degrade or become brittle over time when exposed to sunlight or other environmental factors.
  4. PVC does not absorb water, which means that it does not rust or corrode due to water exposure like metals do.

All these factors make PVC injection quills a corrosion-resistant solution for chemical injection in industrial settings, as compared to other types of injection quills.

E. Chemical resistance

PVC injection quills have higher chemical resistance than other types of injection quills because PVC is a type of plastic that is naturally resistant to a wide range of chemicals. PVC injection quills are not affected by the chemical environment they are exposed to, unlike other types of injection quills made from materials such as metal which can corrode or degrade over time.

  1. PVC is an excellent insulator and does not conduct electricity, so it is not affected by electrical currents that can cause corrosion in metals.
  2. PVC does not react with most chemicals, acids, and bases, which makes it suitable for use in a wide range of industrial processes.
  3. PVC is resistant to UV light and weathering, which means that it does not degrade or become brittle over time when exposed to sunlight or other environmental factors.
  4. PVC does not absorb water, which means that it does not rust or corrode due to water exposure like metals do.

All these factors make PVC injection quills a chemically resistant solution for chemical injection in industrial settings, as compared to other types of injection quills.

Contact us

Crystal Industrial Syndicate Pvt Ltd.
Telephone : +91-22-27563850 |
Telefax : +91-22-67939439
sales@crystalindustrial.in

CONTACT PAGE

Crystal Industrial Syndicate from India, manufactures a variety of custom injection quills for a range of industrial processes. Our world-class chemical injection quills are manufactured in India comply with the world’s most stringent certifications. We have clients the world, from Europe and North America to Africa and the Middle East. Please contact us for details about how we can meet your injection quills requirements. Contact us

Copyright © 2023 by Crystal Industrial Syndicate Pvt Ltd. All rights reserved. www.crystalindustrial.in