Month: March 2017

Crystal Industrial’s Low pressure Access Fitting Assembly from India

It comprises a sequence of two nipples, a 1″ ball valve, a stuffing box with sealing gland, and a mechanical bolt to protect the probe while being used. A nipple and the ball valve are joined to the pressure system permanently by method of the nipple mating with a suitable 1″ Threadolet outlet. The stuffing box and bolt nut includes packing set and shaft packing, which when compacted by the locking nut, safely bolts the probe/holder.

Crystal Industrial’s 1″ Low Pressure Retractable Injection Tube from India

Descriptions

• Mounting — 1″ Full Port Valve Minimum.
• Temperature Rating — +500° F/+260° C.
• Pressure Rating — 1500 PSI.
• Tube Material – 316SS.
• Seal Material – Teflon.

The Crystal Industrial’s 1″ low pressure retractable Injection system from India is configured for low pressures and average temperatures of up to 1500psi and 230ºC, utilizing a minimal one inch piping/vessel outlet. Where the access system needs comparatively few observation points, this system gives a financially viable option to Crystal Industrial’s higher pressure system. Like the higher ranked system, the Crystal Industrial’s Model 600 from India allows secured, simple transfusion and withdrawal of different corrosion and abrasion checking gadgets and in addition preventive upkeep type gadgets – all while under line working pressure. A retractor operated with hand is needed for secured control of the probe. An entire line of apparatus of corrosion and abrasion checking is accessible.

Make certain to choose and request a suitably measured Threadolet as per the pipe size. Crystal Industrial’s Flanged Threadolet from India are accessible on special request and in addition the 1″ flanged ball valve and flanged stuffing box. Crystal Industrial’s Injection / Sampling Assemblies from India give a retractable method for chemical insertion or process liquid sampling at compression up to 1500 psi and temperatures up to 260°C. Inclusion of tube can be adapted to allow insertion / sampling at exactly the desired location with the process liquid.

Standardized lengths are accessible in 18, 24, 30 and 36 inches. The 1/2″ female NPT on the operative side of the injection tube permits you to place a quill or select from different nozzle designs to meet your injection necessities.

Crystal Industrial’s PVC and CPVC Injection Quills from India

Crystal Industrial’s PVC and CPVC Injection Quills from India give extensive chemical compatibility for various water and industrial chemical utilizations. These quills can be utilized with most acidic and base solutions, and numerous chemicals comprising chlorine and ammonia.

PVC is a very good all-around material up to roughly 130°F.

CPVC can give considerable similar properties as PVC up to around 180°F. Under a few conditions, CPVC can become weak as it ages, so PVC is suggested unless higher temperatures are existing.
Utmost pressure: 150 psi

Crystal Industrial’s Kynar Injection Quills from India

Kynar gives very good chemical resistivity properties up to around 225°F.
Utmost pressure: 150 psi

Advantages

Crystal Industrial’s quills from India are manually insertable (low compression) or mechanically injectable (high compression) into your pressurized system. With an extensive variety of weight evaluations accessible, Crystal Industrial’s quills from India are the ideal selection for checking and securing most pressurized applications. They can be set up in any location with elongated injection lengths of up to 20 feet for difficult to access application circumstances. Crystal Industrial’s STV-T Series injection instruments are utilized for mechanically implanting the quill shafts.

Features

• Process pressure bleeder valve.
• Licensed fastening collet securely protects the shaft inside the process flow until discharged by the administrator.
• Incorporated security top or chain, contingent upon model.
• 45-degree angle with crosscut face.
• Configured and fabricated as per ASME B31.3.
• Process wetted parts abide by NACE MR0175/2009 and are appropriate for service in hydrogen sulfide (H2S) atmospheres.

Crystal Industrial’s High caliber and Reliable Injection Quills from India

Crystal Industrial from India stock a variety of injection and quills that can be securely and effectively set up on any water main.

Types of Injection quills offered by Crystal Industrial from India

Crystal Industrial’s Retractable Chemical Injection Quills from India (150 psi and 250 psi)

These quills are composed and built for bigger widths and high speed pipings and water mains. No close down of water main or pipage needed when affixed to a flanged valve. It permits the client to evacuate and inject the quill while under pressure of up to 250 psi.

Crystal Industrial’s all PVC Retractable Chemical Injection Quills from India (150 psi)

-Most appropriate for infusing corrosive solutions. They are lightweight, durable and simple to use.

Crystal Industrial’s Non-Retractable Injection Quills from India (150 psi)

-Appropriate for infusing lesser quantities of chemical solutions into pipeline systems and water mains. NPT attachments make the establishment procedure simple to manage.

Crystal Industrial’s chemical injection quills and diffusers from India are made for water and wastewater chemical feed systems, built for security and reliability for every application.

Crystal Industrial’s Chemical Injection Systems that get Optimal Results. Crystal Industrial’s high caliber injectors from India are ideal for infusing a chemical solution into a compressed water main or operative pipage system. Choices include: retractable or non retractable, an extensive variety of materials and sizes for compressions up to 103 Bar and to assure all chemical compatibilities and BSP, NPT and flanged fittings.

Crystal Industrial’s product portfolio incorporates an entire line of retractable injection quills, injection atomizers, coupon holders, electrical resistance (ER) probes, and retractor systems.

In comparison to other solution providers, our items surpass the rest with inherent attributes for security of the administrator and ease-of-use even in extremely high pressure surroundings. Crystal Industrial’s piping integrity product line from India aids to maintain security, resource integrity and quality measures.

Application

Crystal Industrial’s Retractable injection quills from India are made for on-line withdrawal and are extensively used in the Oil and Gas enterprises. These quills are withdrawn online routinely. Crystal Industrial’s retractable injectors from India permit injector infusion or evacuation without interfering with the primary procedure in the pipeline.

Features

• Patented aspirator tip outline on injector diffuses chemical equally into process flow and far from pipe sidewalls.
• Crystal Industrial’s Ball valve assembly from India seperates piping from injector assembly when injection is not needed.
• Compression seal keeps the assembly from reverse pressure.
• Security line keeps the injector assembly from being totally removed and shields against blowout.
• Standardized ball valve assemblies accessible in 316 Stainless Steel, Alloy 20, CPVC and Brass. Standardized Injector Nozzle assemblies accessible in 316 Stainless Steel, Hastelloy C-276 and CPVC.
• Ball-check material in 316 Stainless Steel injectors is 316 Stainless Steel and ball-check material in CPVC and Hastelloy injectors is ceramic.
• Ball-check spring material in 316 Stainless Steel and CPVC injectors is Inconel. Ball-check spring material in Hastelloy injectors is Hastelloy.
• Alternative spring loaded check valve accessible. Check valve accessible with body bleed valve.
• Standardized Retractable Injector chemical feed port is 1/2″ NPT. Operational connection is 3/4″ NPT.

The access fitting assembly, tube/quill, nozzle and valve are altogether produced from stainless steel. Other materials/configurations are accessible to meet the descriptions of almost any application. The tube/quill is fabricated with an incorporated blowout-preventor as an extra protection.

Standardized assemblies are made for fixing through a 1″ thread-o-let, weld-o-let or flanged connection, however different sizes are accessible upon demand.

Crystal Industrial’s Dual Port Injection Quill from India

These dual port chemical injection quills are specifically intended to assure a more even and quick diffusion of TWO chemical infusions into one port. This permits the chemicals to be inserted close to the focal point of the operative stream pipe and limits any possibility of chemicals sticking/harming of the pipe internal surface.

Crystal Industrial’s dual injection quills from India are basically made of Type 316 SSTL. They are intended to permit two chemicals to be infused into one port at the same time.

Standardized P/N design alternatives:

• Process fitting Size: 1/2″, 3/4″, or 1″ mnpt (- 050, – 075, and – 100,          respectively).
• High Pressure Check Valve Kits: (- CVK)
• Shutoff Ball Valves: (- BV)

Features:

• Check valve packs are alternative on the pump side attachment for      simple establishment and come configured ready for application.
• Insertion length of the internal tube is flexible, based on where the      pressure fitting is secured.
• Hex shaped body permits a wrench to be utilized amid establishment.
• This product incorporates two 1/4″ or 1/2″ pump connectors for rapid    connection of 1/4″ or 1/2″ chemical tubings.

Crystal Industrial’s Non-Retractable Injection Quill with Check Valve from India

• Accessible in 1/2″ and 3/4″ MNPT primary fitting sizes.
• Standardized pump discharge line attachment is 1/2″ MNPT.
• Incorporated spring loaded ball check valve Hastelloy® C, Alloy 20, or Stainless Steel springs accessible EPDM or Viton Seats.
• Crystal Industrial’s PVC, CPVC Injection Quills from India evaluated to 150 psi.
• Stainless Steel, Alloy 20, Titanium, and Hastelloy® C Injection Quills evaluated to 1500 psi.

Crystal Industrial’s High Pressure Injection Quills from India are utilized to infuse chemicals pumped by metering pumps into the vigorous stream area of high pressure water or steam lines. Accessible with or without check valves.

Crystal Industrial’s Injection Quills from India are utilized for insertion of water or chemicals in pipe-lines and vessels. Crystal Industrial’s Quills are placed in 2-inch access fitting, either water powered or chemical. Crystal Industrial’s Injection quills from india can be furnished with an injection nozzle. For insertion chemical supply, a 1-inch Tee is welded to the 2-inch access fitting. The strong fitting for injection quills contains openings to convey the liquid to the injection quill and injection nozzle.

Crystal Industrial’s Injection Quills from India

Crystal Industrial’s Injection Quills from India are intended to assure a consistent and fast diffusion of injection chemicals into the middle stream of an operating pipeline. This keeps corrosive fluids from sticking to the side of the pipe.

Crystal Industrial’s Injection Quills from India are accessible in various types of materials and compression ranges.
Pressure and temperature are contingent upon the material of development and fluctuate from 150 to 3000 psi and 100 °F (37 °C) and 500 °F (260 °C).

Options

With or without check valves.
Standardized lengths of 2 3/4″ for 4″ pipes.
Custom lengths to 36″ (SP).
Materials: PVC, Stainless Steel, C-20,
Kynar

Suggestions

For lines less than 4″ diameter, trim quill so chemical is discharged close to the focal point of line. Use as it is for lines more than 4″ diameter or request specific length that will diffuse the chemical close to the focal point of the pipe. Establish with “Telltale” V-indent confronting upstream so the stream strikes angled face at the end of the quill for very quick dispersal of infused chemical.

For ease of maintenance, establishment of an isolation valve, evaluated above line working pressure, exactly behind the quill is suggested.

Crystal Industrial’s Polypropylene Chemical Injection Quill from India

This injection quill is intended to work with 1/4″ or 3/8″ width hosing. Evaluated up to 100 psi, Crystal Industrial’s chemical injection quills from India are available with a Santoprene or Pellathane material inward duckbill. Product UCAK300 is made with no check valve.

Special Options:

Customized quill lengths and materials of Alloy 20 and Hastelloy are accessible upon special demand.

Crystal Industrial’s Fixed Injection Quills from India

Crystal Industrial’s Non-retractable Main Connects or Fixed Injection Quills from India will enhance the insertion and dispersion of corrosive chemicals into a piping. Additionaly, they will complete this without harming the pipeline or threaded port at the point of injection and will avoid directing of the chemical down the pipe surface.

Crystal Industrial’s Injection Quills from India
– Standardized Material of Construction

Body Material
316 Stainless Steel Spring.
Ceramic Ball.
½” mnpt Connections.
Discharge Orifice.

Standard characteristics include:

• 6 materials of manufacture.
• compression range to 3000 PSIG.
• 2 standard sizes accessible 6″or 8″.
• temperatures to 260°C (500°F).
• threaded or socket attachments.
• custom materials and sizes.
• in built spring loaded check valve accessible on demand.
• standardized 1/8″ orifice release and discretionary 1/4″ for higher               stream.
Compression range to 3000 PSIG.
Temperatures to 260ºC.
Custom materials and sizes accessible on demand.

Instructions

1. Establish Crystal Industrial’s injection quill utilizing the proper pipage compound and PTFE tape.

2. All the Crystal Industrial’s injection quills from India come standard spring assisted. It is suggested, however, if you request a quill without a spring that they be placed in the process line at a 6 o’clock position. This will aid the check valve seating.

3. 6″ length quills are suited for 4″- 6″ pipe widths. Pipe sizes lesser than 4″, the quill can be cut so that the injection quill is in the focal point of the operative pipe.
8″ length quills are appropriate for 8″- 10″ pipe diameters.

4. Establish the injection quill in the procedure so that the stamped arrow in the body is confronting downstream. This places the angle face of the quill into the operative stream, accelerating the diffusion of the chemical into the process liquid.

5. An isolation valve set up behind the Crystal Industrial’s injection quill from India is suggested for easy maintenance.

Maintenance Instructions:

Crystal Industrial’s injection quill checks are provided with parts that are easily available for maintenance.
To get the quill checks, follow the guidelines mentioned below:

Seat Removal
Crystal Industrial’s quill seat is effortlessly evacuated utilizing a standardized ratchet and drive bit.

PVC, CPVC, PP, and PVDF quill seats utilize a Torx45 drive bit.

316 Stainless Steel and Hastelloy C276 quill seats utilize a ¼” Hex-head drive bit.

Assure that the drive bit is appropriately engaged in into the seat, then gradually turn anticlock-wise to evacuate.

Re-Assembly of Crystal Industrial’s Quill Check Parts from India

• Spring – replace spring by establishing in quill check, with the small end confronting up.
• Ball – replace ball by setting up on top of spring.
• Seat – set up check seat by wrapping seat with PTFE tape, around 2 turns. Ensure that no PTFE tape strands are obstructing the seating surface that will contact the check ball.

Utilize pink PTFE tape for Stainless Steel, Hastelloy, and PVDF seats.
Utilize white PTFE tape for PVC and CPVC seat materials.
Apply a varnish of PTFE pipe sealer on the taped seat, assuring the whole surface is coated.

Replace Seat

Place seat above the ball.
Utilizing similar drive bits from Step 1, assure that the drive bit is appropriately connected to the seat and at that point gradually thread clockwise into quill body; ensuring not to cross-thread when positioning seat. Assure seat is flush with, or just beneath the surface of the quill check.